Some automation tasks are about pace. Others are about security. From time to time, you get each. That’s precisely what occurred at a bakery that lately deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the danger, calculated the ROI, and made a smart move rapidly. Here’s what made this such an easy win.
From ergonomic pressure to a wise funding
This buyer makes English muffins which might be utilized in a well known quick meals breakfast sandwich. They don’t seem to be delivery to retail, however the quantity is excessive, and all the pieces is tray packed. These trays should not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in via considered one of our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though that they had not skilled a again harm but, they noticed the danger coming. Their objective was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made good sense
They initially thought-about shopping for one palletizer to serve two packaging traces. However after they ran via the format and product circulate, they realized that switching between merchandise would require fast pallet substitute. Any delays would danger shutting down their packaging line.
In order that they selected to buy two palletizing cells as a substitute. Even with the elevated funding, tinheritor return on funding was nonetheless underneath 12 months. That made the choice even simpler.
Versatile tools that adapts to vary
Like many bakeries, this buyer expects modifications in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 offered the attain and adaptability they wanted, and Robotiq’s simulation instruments helped them verify that the system would match their area and meet their dealing with necessities.
They appreciated how simple it was to regulate the configuration if their product wants advanced. That adaptability was simply as vital because the efficiency itself.
Set up dealt with by a trusted accomplice
Their native integrator, a Robotiq Professional Associate, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help package deal, we stayed out there in case they wanted help.
Our objective is to assist prospects succeed, whether or not via direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That type of schedule makes the fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Answer sometimes pays for itself in underneath a 12 months.
While you add in extra time or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two amenities within the area. The primary one has room for as much as two extra palletizers. The second web site may have three or 4. Past that, they function different amenities underneath completely different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are a terrific match for palletizing automation
When you have ever labored in a bakery, you recognize the trays. They’re giant, they stack excessive, and they’re onerous on the physique. Only one again harm might value greater than a whole palletizing system. Even earlier than accidents occur, the productiveness features alone could make a powerful enterprise case.
Palletizing automation in bakeries isn’t just about pace. It’s about security, consistency, and holding your folks wholesome whereas holding your traces working.
Remaining ideas: begin sooner, save sooner
One factor I at all times inform prospects is that this. If you’re nonetheless palletizing by hand, you’re already spending greater than you might want to. Every single day with out automation is a day you’re lacking out on financial savings and taking over pointless danger.
If you’re working lengthy shifts, transferring heavy trays, or counting on a small staff to maintain issues transferring, now’s the time to contemplate a wiser manner.
Need to see if Robotiq Palletizing Options can suit your manufacturing facility wants? Reply a collection of questions to seek out out in a matter of minutes!
