Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with fashionable manufacturing strategies. To enhance packaging effectivity, the corporate carried out Robotiq Lean Palletizing. This automation challenge elevated throughput, improved security, and decreased the guide workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak bins, and restricted house
Eckerts produces and ships a variety of spirits. The tip-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down guide dealing with.
- Structurally weak bins required light, constant placement.
- A compact workshop made it tough to put in totally enclosed techniques.
- Security issues arose as a result of staff wanted to work near the robotic.
- Coaching time for brand spanking new know-how needed to stay minimal to keep away from disruptions.
The group needed automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field sort, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free structure that match the distillery’s restricted ground house.
- Built-in security options that cease the robotic robotically when individuals strategy.
- Quick onboarding, permitting staff to make use of the system confidently after at some point of coaching.
- Compatibility with 15 totally different carton sorts, decreasing changeover effort.
“This answer is likely one of the finest issues now we have purchased in recent times. The system has been working flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing offered the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, ideally suited for fragile or weaker cardboard buildings.
- Secure human-robot interplay, fitted to small manufacturing areas.
- Person-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a standard distillery atmosphere.
Outcomes: Effectivity, security, and quicker operations
After implementing the Robotiq answer, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy masses persistently, decreasing guide lifting and bettering general throughput.
2. Decrease labor prices
Operators might shift from repetitive duties to higher-value tasks in manufacturing.
3. Safer working circumstances
Constructed-in security options maintained a safe atmosphere, even inside a compact workspace.
4. Fast worker adoption
Coaching required solely at some point, decreasing downtime and enabling instant use.
The affect: Custom supported by fashionable automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused business. Robotiq Lean Palletizing helped the distillery:
- Preserve product high quality
- Scale back bodily pressure
- Enhance manufacturing stability
- Help long-term operational sustainability
Automation turned a option to defend craftsmanship, not substitute it.
Discover Lean Palletizing for your self
Producers dealing with heavy masses, blended packaging, or workforce constraints can profit from the identical dependable and protected automation system used at Eckerts.
If you wish to see whether or not palletizing automation is sensible to your facility, begin with the Palletizing Match Device — a fast, interactive option to see if Lean Palletizing is the proper match to your line.
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