In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. Considered one of our clients, a packaging producer serving grocery and bakery industries, not too long ago took a giant step ahead by upgrading their palletizing automation. Their journey provides nice insights for any producer seeking to scale intelligently.
From Customized to Customary: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 answer, they unlocked new capabilities that made a giant distinction.
Their reasoning? The meals and beverage business evolves always, with packaging necessities shifting to fulfill shopper calls for. Their manufacturing crew wanted automation that might adapt simply as shortly. The UR20’s prolonged payload and attain allow them to deal with a greater variety of SKUs, making their operations much more agile.
Past Labor Financial savings: The Actual ROI
Many firms justify automation by chopping labor prices, however on this case, the first driver was scalability. They already had automation; they simply wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing employees—it was about rising output, standardizing operations throughout a number of services, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct price financial savings—it’s about long-term agility.
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Standardization: The Secret to Scaling Up
A serious objective for this buyer was to standardize their palletizing course of throughout a number of areas. Their earlier setup labored, but it surely was a one-off answer. By selecting a standardized, productized system, they lowered complexity when deploying at new services.
This shift solves a typical downside: experience bottlenecks. When automation is custom-built for a single website, growth turns into tough as a result of the unique professional isn’t at all times there to help new areas. A standardized method makes onboarding and upkeep a lot smoother.
A Smarter Strategy to Automation Deployment
For firms rolling out automation throughout a number of websites, prioritization is vital. Considered one of our different clients took a sensible, phased method:
- Begin with the best deployment – Decide the only software with the least changeover to get an early win.
- Broaden primarily based on learnings – As soon as the primary deployment succeeds, transfer to extra advanced strains.
- Scale confidently – A step-by-step method reduces danger, optimizes funding, and builds momentum.
Surprising Wins
One shocking profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a option to cut back handbook work, however after implementation, they realized they’d been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to raised throughput throughout the board—an ROI increase they hadn’t even anticipated.
Wanting Forward
For producers contemplating automation, the important thing takeaways are clear:
- Suppose past labor financial savings. Think about how automation can develop your capability and suppleness.
- Standardization is your pal. A scalable answer simplifies deployment throughout a number of websites.
- Take a phased method. Begin with the only purposes and construct from there.
- And most significantly—don’t go it alone. Firms like Robotiq specialise in serving to producers navigate these selections, guaranteeing that each step provides worth to the larger image.
Wish to make automation give you the results you want? Let’s speak.
