Musculoskeletal accidents don’t at all times present up on the manufacturing report—however they hit laborious the place it hurts: your workforce, your margins, and your momentum.
Guide palletizing is likely one of the most bodily demanding duties on the manufacturing facility flooring. It’s additionally one of the crucial ignored in relation to value. Positive, it appears easy—decide, place, repeat—however the actual worth of this repetitive pressure goes far past a sore again and some misplaced workdays.
Right here’s why the true value of handbook palletizing is far greater than you suppose—and what to do about it.
What’s actually driving the price?
When a employee will get injured whereas palletizing, the apparent bills comply with: medical therapy, employees’ comp, perhaps even authorized charges. These are your direct prices—and so they’re steep. In line with the Nationwide Security Council, the typical decrease again damage prices over $39,000 in medical and indemnity bills.
However the oblique prices? They’re typically 2–5x greater.
Assume turnover, coaching a temp, manufacturing delays, time beyond regulation for replacements, decrease morale, missed deadlines… All of it provides up. One pressure damage can imply your organization must generate over $2 million in additional gross sales simply to get better the price.
And if that doesn’t sting sufficient—your premiums go up subsequent 12 months.
The value of inaction
Right here’s the kicker: in international locations just like the U.S., Canada, and throughout the EU, MSDs (musculoskeletal issues) account for as much as 30% of all office accidents. Most are tied on to handbook dealing with—particularly palletizing.
What’s extra, many of those accidents don’t occur in a single day. They creep in over months of repeated lifts, awkward postures, and overexertion—till somebody immediately can’t end their shift. The consequence? A gradual drain on efficiency, morale, and profitability.
Automation isn’t a value—It’s a defend
Right here’s the place it will get fascinating: palletizing is likely one of the best duties to automate—and one of the crucial strategic locations to begin.
With a cobot palletizer, you:
- Take away employees from injury-prone duties
- Scale back insurance coverage premiums
- Eradicate downtime from strain-related accidents
- Shield your workforce and your productiveness
The ROI isn’t nearly labor financial savings anymore. It’s about danger prevention—and in as we speak’s market, that’s priceless.
From ache level to revenue heart
In the event you’ve been holding off on automation as a result of it felt too complicated or expensive, begin by the actual value of staying handbook. The numbers don’t lie. And with fashionable cobot options that set up in just some days, the limitations are decrease than ever.
Need to get a clearer image? Strive the OSHA Security Pays Harm Estimator. See for your self how one damage might value greater than a completely put in robotic palletizer.
Backside line
Guide palletizing is hurting greater than your employees—it’s consuming away at what you are promoting.
Simply how a lot is handbook palletizing costing what you are promoting? We may help you discover out!
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