When demand surges, the very last thing you need is a bottleneck in manufacturing. That’s precisely what an electronics producer in Mexico Metropolis confronted—till they turned to automation. With labor shortages limiting output, they deployed Robotiq grippers to maintain up with orders, enhance effectivity, and increase income. This wasn’t nearly slicing prices—it was about unlocking progress. See how they scaled smarter, sooner, and extra profitably.
Assembly the Challenges of Speedy Development
When an electronics producer in northwest Mexico Metropolis noticed a surge in demand, they confronted a well-known problem—the way to scale manufacturing whereas sustaining high quality and effectivity. Specializing in PCBs and liquid cooling gadgets for automotive electronics, the corporate wanted to extend output however struggled with labor shortages.
They turned to automation, investing closely in collaborative robots (cobots) to streamline their guide meeting processes. Particularly, they wanted a dependable resolution for dealing with aluminum housings and different parts utilized in assembling communication modules. That’s the place Robotiq grippers got here into play.
Rethinking ROI: Extra Than Simply Labor Financial savings
Many corporations view automation strictly by the lens of labor price discount. However on this case, the ROI was much more compelling—automation not solely diminished dependency on guide labor but in addition enabled elevated gross sales, improved gross margins, and better income. The sooner they automated, the faster they may capitalize on market demand.
With their cobot deployment, the producer carried out 24 Robotiq grippers throughout a number of meeting stations. The outcome? A streamlined course of that improved effectivity, diminished errors, and ensured constant product high quality.
Questioning the way to calculate the ROI of a cobot in your manufacturing unit ground? Obtain the Lean Robotics ROI calculator.
Why Robotiq Grippers Have been the Proper Match
The producer wanted grippers that supplied:
- Precision: Their aluminum housings required correct dealing with, that means pressure management and adaptive grip had been essential.
- Flexibility: Not like normal open/shut grippers, Robotiq’s adaptive grippers allowed fine-tuned management, making certain a safe however mild grip.
- Ease of Use: The corporate’s operators shortly adopted the expertise, decreasing integration time and maximizing uptime.
By leveraging a dual-gripper setup—one for loading supplies into machines and one other for transferring completed components—the corporate considerably elevated throughput whereas sustaining consistency.
Of their case, they used a mixture of Hand-E and 2F140 grippers
Recommendation for Electronics Producers Contemplating Automation
For different producers in automotive and IT electronics, right here’s what labored properly on this case:
- Have a look at confirmed functions: Many profitable automation initiatives have already been carried out. Be taught from present case research and leverage finest practices.
- Assume past quick prices: Whereas automation requires upfront funding, issue within the long-term positive aspects—larger effectivity, decrease defect charges, and elevated income potential.
- Use normal modules: Simplify the mixing course of by selecting confirmed applied sciences and dealing with trusted automation companions.
- Begin sooner, profit sooner: The sooner you deploy automation, the earlier you begin seeing ROI. Protecting issues easy with normal options helps shorten the payback interval.
This electronics producer made the sensible transfer of embracing cobots and Robotiq grippers to scale manufacturing. Their journey underscores the significance of pondering past simply price financial savings—automation is usually a strategic enabler for progress, market responsiveness, and long-term success.
For those who’re going through comparable challenges, now could be the fitting time to take that subsequent step.
