Labor shortages. Ergonomic threat. Turnover on the packaging line.
Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a day by day actuality. However one Midwest-based producer of meals components just lately confirmed that with the appropriate associate, automation doesn’t should be sophisticated, or costly.
The problem: Heavier merchandise, more durable work situations
This producer wanted to palletize buckets and baggage of their meals additive product. These heavy models wore out employees bodily and made staffing tough.
You actually don’t need somebody down on the finish of a line managing these heavy packages day in and time out.
Even with a robust native workforce, repetitive duties like this are arduous to fill and even tougher to retain. That’s why the corporate began exploring robotic palletizing options.
The answer: Scalable, pre-engineered robotics with PCC
Enter PCC, a Wisconsin-based techniques integrator with deep roots in robotics—and a robust understanding of each engineering and enterprise realities. PCC noticed a possibility to simplify integration through the use of a pre-engineered robotic palletizing resolution powered by Robotiq and Common Robots (UR20 and UR30). The important thing benefits?
- Minimal engineering time – much less time spent constructing from scratch
- Decrease threat – confirmed {hardware} and software program that works out of the field
- Preserved margins – integrators don’t have to soak up hours of customized design
This undertaking began with buckets utilizing the PE20 resolution, and the crew is already getting ready a follow-up for bagged merchandise utilizing the upper payload AX30 mannequin.
Why PCC stands out
PCC isn’t simply an integrator; they’re a progress associate. They don’t cease at set up. Right here’s what units them aside:
- Broader capabilities: Past palletizing, they carry expertise basically robotics and techniques integration, permitting clients to scale automation throughout processes.
- Buyer-first mindset: By specializing in ROI and quick deployment, PCC helps producers transfer shortly and confidently, irrespective of the financial local weather.
This specific buyer was dropped at us by way of one in every of PCC’s current relationships. They’re an enormous fan of our product they usually actually advertise. That engagement makes an enormous distinction.
The enterprise influence: A one-year payback
On this case, the total system—together with the robotic, end-of-arm tooling, and conveyance—was estimated round $150,000. The return? A full payback in simply 12 months on two shifts.
Which means in 12 months two and past, that very same funding begins paying itself again. Each month. As Robotiq CEO Samuel Bouchard says:
“Deal with what doesn’t change. Labor shortages aren’t going away. And heavy, repetitive work will at all times be arduous to employees. Automation is how you retain transferring.”
Ultimate takeaway for producers
If you happen to’re fighting heavy packaging, or simply uninterested in recycling labor by way of roles nobody needs to remain in, it’s time to take a look at robotic palletizing.
And if you wish to hit the bottom operating, partnering with an integrator like PCC could make all of the distinction. They know the tech, know the market, and most significantly, know the way that will help you win.
Attain out to see how automation may work to your line.
