PI Introduces Compact Alignment Engine for Wafer Testing


Parallel piezo aligners with fly top sensors allow quicker PIC wafer testing. 

PI Introduces Compact Alignment Engine for Wafer Testing

Parallel miniaturized piezoelectric alignment engines with fly-height sensors allow quicker PIC wafer testing. Picture Credit score: PI (Physik Instrumente) LP

PI (Physik Instrumente) introduced a brand new expertise platform for electro-optical wafer-level testing designed to validate electrical and optical machine capabilities concurrently in high-volume manufacturing. The system combines high-density electrical probing with automated photonic alignment in a compact structure constructed for ATE compatibility.

Parallel Operation and Scalability

Designed for manufacturing scale, the platform helps parallel operation of a number of miniaturized alignment engines throughout a single wafer, enabling simultaneous electro-optical probing at a number of take a look at websites to extend throughput and decrease price of take a look at. Its compact, ATE-compatible structure is meant to make it sensible to deploy many aligners in a single setup – serving to EPIC producers transition from sequential, lab-style alignment to high-volume, repeatable wafer-level testing.

A key new function is FAU ranging, an interferometry-based fly-height measurement methodology that makes use of present fiber channels – including no additional {hardware} and no extra footprint – to measure fiber-to-wafer distance at the focus, supporting steady probing and repeatable optical coupling. PI notes that FAU ranging also can allow future approaches akin to trench-based photonic edge coupling, serving to save wafer actual property and cut back machine prices.

“With FAU ranging, we pave the way in which for trench-based photonic edge coupling, saving wafer actual property, lowering machine prices, and unlocking new design freedom for EPIC producers.” Dr. Markus Simon, Strategic Innovation and Know-how Administration at PI.

PI will current the platform at SPIE Photonics West 2026.

Industries Served

Photonics, electro-optical wafer testing