Scalable Manufacturing of Graphene Oxide from Carbon Fibers


Researchers at KTH Royal Institute of Expertise declare to have considerably superior sustainable nanomaterial synthesis by making a scalable and repeatable course of for creating graphene oxide (GO) nanosheets from industrial carbon fibers, as revealed within the scientific journal Small.

Scalable Manufacturing of Graphene Oxide from Carbon Fibers
“The way forward for auto manufacturing will construct on battery-based energy, and the query is the place the graphite will likely be sourced? They’re going to want options,” says researcher Richard Olsson, seen right here within the lab holding two sources of graphene, a spool of carbon fiber and a chunk of mined graphite. Picture Credit score: KTH Royal Institute of Expertise

Exfoliating carbon fibers with nitric acid produces excessive yields of one-atom-thick graphene oxide sheets with properties much like industrial GO derived from mined graphite.

When its skinny sheets stack collectively to type layers resembling graphite, graphene oxide—an extensively researched nanomaterial—could be utilized in vehicle batteries. It is usually useful in digital units, water purification, and high-performance composites. Nevertheless, as a result of graphite varies in purity, synthesis from mined graphite necessitates harsh chemical compounds and ceaselessly produces inconsistent supplies.

Biomass is a Potential Supply

In accordance with Richard Olsson, a Professor of Polymeric Supplies at KTH, carbon fibers constructed from polyacrylonitrile (PAN), a typical polymer that oxidizes and graphitizes at excessive temperatures, had been used to show the idea. In accordance with him, the method might be repeated utilizing completely different uncooked supplies, like biomass or forest trade byproducts.

Olsson factors to the electrical car battery market as one that may profit from the brand new expertise.

The core of graphite battery performance could be discovered within the layered graphene inside, which could be harvested from industrial carbon fibers utilizing this technique. The way forward for auto manufacturing will construct on battery-based energy, and the query is the place the graphite will likely be sourced? They’re going to want options.

Richard Olsson, Professor, Polymeric Supplies, KTH Royal Institute of Expertise

Graphene Sheets Peel Off

The tactic transforms carbon fibers via electrochemical oxidation in a water and nitric acid bathtub. Just like how oxidation manifests as rust on an vehicle, the bathtub features as a conductor, and when an electrical present passes via carbon fiber, the fabric begins to lose electrons, altering the floor. On this occasion, the transformation ends in the removing of layers of nanoscale graphene oxide from the floor of the carbon fibers.

The researchers discovered {that a} mere 5 % nitric acid was excellent for forming these minuscule nanosheets, which had a uniform thickness of roughly 0.9 nm and ranged in measurement from 0.1 to 1 µm. Apparently, in contrast to GO synthesized from pure, mined graphite, which generally takes the type of polygons, the GO nanosheets created on this method emerged in round and elliptical shapes.

Excessive Yield and High quality

The brand new technique yields 200 mg of GO per gram of carbon fiber, which is larger than the present artificial strategies. Due to its efficient conversion charge, it may be produced on a big scale, fixing a big downside within the synthesis of nanomaterials.

The researchers used varied subtle methods to investigate and measure the fabric’s construction and properties to make sure the nanosheets fulfilled high quality requirements.

The research additionally investigated two efficient strategies for eradicating protecting polymer coatings from industrial carbon fibers previous to oxidation: heating at 580 °C for 2 hours and shock-heating to 1200 °C for 3 seconds. The research confirmed that an vital issue within the electrochemical exfoliation course of is {the electrical} conduction inside the fibers.

Investigating biobased sources for carbon fibers and studying extra concerning the course of are among the many researchers’ subsequent steps, in keeping with Olsson.

Journal Reference:

Español, A., et al. (2025) Making Artificial 2D Graphene Oxide Nanosheets by Electrochemical Oxidation of Industrial Carbon Fibres. Small. doi.org/10.1002/smll.202408972