TIDI Merchandise, a world producer of an infection prevention and affected person security merchandise, remodeled its end-of-line operations by automating with Lean Palletizing. The end result: measurable features in productiveness, safer working circumstances, and extra environment friendly use of labor.
This case exhibits how robotic palletizing can instantly enhance manufacturing efficiency with clear, repeatable outcomes.
Key outcomes at a look
- 30% enhance in palletizing productiveness (first cell)
- 25% further productiveness features (subsequent cells)
- 2× efficiency enchancment by combining work cells
- Lowered labor from two operators to 1 per cell
- Important discount in pressure and harm danger
The issue: guide palletizing restricted manufacturing capability
Earlier than automation, palletizing at TIDI Merchandise was absolutely guide. Operators dealt with a number of duties, together with:
- Constructing packing containers
- Filling and sealing them
- Transporting and stacking them on pallets
This created two crucial bottlenecks:
Labor inefficiency
One operator typically needed to handle a number of stations, lowering focus and throughput.
Manufacturing delays and misplaced income
Backlogs elevated, and the corporate was compelled to say no orders.
Not solely was guide palletizing sluggish, it prevented the corporate from scaling.
The answer: Robotiq Lean Palletizing
TIDI Merchandise deployed Robotiq palletizing options to automate repetitive and bodily demanding duties on the finish of the road.
The system supplied:
- Constant palletizing efficiency
- Flexibility throughout product strains
- Quick operator adoption resulting from ease of use
This allowed the crew to shortly transfer from guide dealing with to a scalable, automated course of.
Outcome 1: 30% productiveness enhance within the first deployment
The primary palletizing cell delivered a 30% enhance in productiveness.
This instant achieve got here from:
- Eliminating guide dealing with time
- Lowering operator motion between stations
- Growing general line velocity
For producers evaluating ROI, this exhibits how a single automation challenge can shortly unlock capability.
Outcome 2: Repeatable features throughout a number of cells
After the preliminary success, further palletizing cells have been deployed.
Every new cell delivered:
- 25% productiveness enhancements on common
This demonstrates an vital precept of automation: as soon as a course of is standardized, enhancements turn into repeatable and scalable.
Outcome 3: Doubling output by redesigning the workflow
Automation enabled TIDI Merchandise to rethink its manufacturing structure.
By combining two workstations into one:
- Output per cell doubled
- Operator necessities dropped from two to 1
- Uptime elevated throughout operations
This can be a key perception: robotic palletizing doesn’t simply automate duties; it allows course of redesign for increased throughput.
Outcome 4: lowering labor constraints whereas growing effectivity
Labor challenges have been a significant driver for automation.
After deployment:
- One operator can now handle a number of processes
- Employees concentrate on higher-value duties like machine operation
- Total effectivity improves with out growing headcount
This helps producers preserve output even in tight labor markets.
Outcome 5: bettering employee security and ergonomics
Guide palletizing required repetitive lifting of packing containers weighing as much as 25 lbs (11kg).
This led to:
- Strains and sprains
- Fatigue and misplaced workdays
With robotic palletizing:
- Harm dangers have been considerably lowered or eradicated
- Bodily pressure on staff decreased
- Jobs grew to become much less bodily demanding
Bettering ergonomics additionally helps long-term workforce retention.
Outcome 6: constant output and improved product high quality
Guide palletizing required coaching and nonetheless launched variability.
Automation delivered:
- Constant pallet patterns
- Lowered coaching time
- Extra dependable output
This results in higher product high quality and improved buyer satisfaction.
Why this issues for producers contemplating palletizing automation
This case highlights how robotic palletizing improves:
- Manufacturing throughput
- Labor effectivity
- Office security
- Operational consistency
Most significantly, the outcomes are measurable and repeatable.
Conclusion: a quick, scalable path to increased efficiency
TIDI Merchandise achieved:
- 30% productiveness features instantly
- Continued enhancements with every new deployment
- Safer, extra environment friendly operations
Their recommendation is easy: Automate sooner to unlock outcomes sooner.
For producers coping with labor shortages, manufacturing bottlenecks, or security considerations, palletizing automation gives a transparent path to enchancment.
Discover out if palletizing automation is best for you
Unsure in case your software is an effective match for Lean Palletizing?
Use our Palletizing Match Device to shortly consider your palletizing wants and see if automation can ship related leads to your operation.
